Icyerekezo Cyuzuye: Gufungura imbaraga za TCT Yabonye Blade muri Kijyambere yo Gukata Porogaramu

Kubaga Ibikoresho: Uburyo Ikoranabuhanga rya TCT rihindura gukata

Tungsten Carbide Tipi (TCT) yabonye ibyuma byerekana isonga mu buhanga bwo guca, bihuza neza no kubaga igihe kirekire. Bitandukanye nibyuma bisanzwe, TCT ihuza amenyo ya tungsten ya karbide ya micro-ingano - icyiciro gikomeye cyibintu bigufi bya diyama - yashegeshwe cyangwa ifatirwa kumubiri wibyuma birebire. Igishushanyo mbonera cya Hybrid gitanga imikorere idasanzwe mugiti, ibyuma, ibihimbano, nibikoresho byihariye, bigatuma iba nyampinga utavuguruzwa mumahugurwa yabigize umwuga hamwe ninganda ku isi.

Ubwubatsi Bwibanze: Anatomy yimikorere ya Peak

1. Ubumenyi buhanitse

• Tungsten Carbide Amenyo: Yakozwe na YG8 yo mu rwego rwa karbide cyangwa cobalt yatewe na cobalt, izi nama zigumana ubukana burenze 8-10x kurenza ibyuma bya HSS, kabone niyo waba utema ibiti byangiza (oak, icyayi) cyangwa ibyuma bitagira umwanda.
• Kurwanya Kurwanya Ubuvanganzo: Ipfunyika ya PVD (Physical Vapor Deposition) ku byuma nka serie ya NYX SS igabanya ubushyuhe bwa 40%, irinda gufatira ibintu, kandi ikongerera ubuzima bwa 3x mugukata ibyuma.
• Shok-Absorbing Cores: Ibice byibyuma-bivunika cyane-bikomeye (HRC 65) birinda guterana mugihe cyibikorwa byumuvuduko mwinshi, bikomeye mubyuma bikonje bikonje aho ubushyuhe burenga 600 ° F.

2. Udushya twa Geometrike

• Umwirondoro w'amenyo:
  • Amenyo yo Gutanga amanota: Kuburyo bwa laminate / veneer, amenyo ya conique atera uduce duto duto mbere yo gutanga amanota.
  • Igishushanyo cyo Kurwanya Vibrasiya: Imyironge ya spiral (15-25 ° helix angles) mumababi yimbaho ​​ituma kwimuka kwa chip byoroha, kugabanya urusaku kuri 15 dB no gukuraho kunyeganyega kwakazi.
  • Oblique Clamping: Impande za 45-90 ° zometse ku byuma bifatanye byongera umutekano, bikagabanya kwimura amenyo mugihe cyo gukata ibyuma biremereye.

3. Kuringaniza neza

• Laser-calibrated tension ituma wobble ≤0.1mm, ndetse no kuri 660mm. Ibi birinda gutandukana mugihe ukata ibyuma byuzuye ibyuma bitagira umuyonga, bikomeza kwihanganira gukata muri ± 0.2mm.

Ibyiza byo gukora: Kurenga Umuvuduko no Kuramba

1. Guhindura Ibikoresho
   Urutonde rumwe rwa NYX ruhinduranya hagati:
   • Ibyuma: Ibyuma byubaka, aluminium (ibyuma bya Bosun MAG350120L bikata aluminium kuri 3000 RPM), hamwe nigituba kitagira umwanda.
   • Ibiti bigize ibiti: Ibiti bikomeye, MDF, na laminate ya fenolike idacitse.
2. Gukora neza mu bukungu
   • Ubuzima bwagutse: Uburebure bwa 2-33 kurenza icyuma gisanzwe - amasaha 20-24 kuri sandali itukura n'amasaha 8 kumyuma ya karubone.
   • Kuzigama Ingufu: Gukoresha amenyo ya geometrie igabanya ingufu zingana na 18% mugukoresha ubukonje.
3. Ubuso Bwiza & Umutekano
   • Burr-Free Edges: Tekinoroji yo guca ubukonje ituma ibihangano bikonja, birinda kugoreka ubushyuhe no gukuraho icyiciro cya kabiri.
   • Kugenzura ivumbi: Ibicurarangisho byumwironge bifata 95% byibiti byimbaho, bikagabanya uduce duto two mu kirere.

Porogaramu-Ibisubizo byihariye: Guhuza ibyuma kumurimo

Inganda zikora inganda

• Icyuma Cyinshi-Icyuma: NYX DS PVD icyuma (660mm) hamwe namenyo 180 yatemye fagitire zikomeye kuri 60-380 m / min. Guteganya gukonjesha.
• Umuyoboro udafite umwanda: Urupapuro rwa CHAOS (400mm) rukoresha amenyo 4 ya TCT amenyo kugirango ucagagure utubuto duto cyane (5mm min) udasenyutse.

Gukora ibiti & Ibigize

• Hardwood Bandsawing: TCT bandsaws yatemye igiti kuri 25 m / s - inshuro ebyiri umuvuduko wa karubone - hamwe na zeru.
• Imashini ya CNC: 25 ° spiral-angle router bits ituma igipimo cya 2x cyihuta cyo kugaburira muri MDF kubaza na bits igororotse.

Gukata Umwihariko

• Ibihimbano bya Aluminium: ibyuma byinyo 120 (Bosun MAG350120L) birinda guhumeka binyuze mu guhinduranya amenyo ya bevel.
• Panel Laminated Panels: Guhindura amanota yogukora birema kerf-yoroheje ya kerf yoroheje nka 2.0mm.

Imbonerahamwe: TCT Icyuma cyo Guhitamo Ibikoresho

Kugwiza ubuzima bwa Blade: Kubungabunga Protokole

• Indero ya Coolant: Amazi-ashonga ya emulisiyo ateganijwe gukata ibyuma; gukata byumye byemewe gusa kubiti munsi ya 20mm.
• Kugenzura Amenyo: Reba kuvunika karbide buri masaha 50 yo gukora - gusimbuza niba gukata birenze 0.3mm.
• Ububiko: Manika uhagaritse ahantu hagenzurwa n’ikirere; ubuhehere> 60% byihutisha ruswa.

Igihe kizaza: Icyuma cyubwenge ninganda 4.0

Ibikurikira-gen TCT yashizemo chip ya RFID kugirango ikurikirane kwambara amenyo no gukata amasaha, bihuza na sisitemu ya CNC kugirango ibimenyeshe bikarishye. Hagati aho, nano-karbide ya karbide (iri gutezwa imbere) isezeranya 5x igihe cyo gukata titanium.

Umwanzuro: Icyitonderwa nkibisanzwe

TCT yabonye ibyuma birenga inshingano zabo nkibikoresho byo gukata gusa - ni sisitemu ya injeniyeri ihuza metallurgie, geometrie, na dinamike. Haba gukata ibyuma bitagira umuyonga hamwe na micron-urwego rwukuri cyangwa kubaza ibiti hamwe nibyiza byubuhanzi, bitanga imikorere itagira inenge. Kubahimbyi bashaka umusaruro wa zeru cyangwa abakora ibiti basaba ibicuruzwa byateguwe neza, gushora imari muburyo bwihariye bwa tekinoroji ya TCT ntabwo ari ubushake-ni uburiri bwubukorikori bwo gupiganwa.