Tungsten Carbide Yabonye Blade: Isonga ryo Gukata Imikorere

Yashizwe mubikorwa Bikabije: Siyanse Yinyuma ya Carbide

Tungsten karbide yabonye ibyuma byerekana ubuhanga bwogukoresha ibikoresho byinganda, bihuza tungsten karbide (85-94%) hamwe na cobalt binder (6-15%) binyuze muburyo bwo gucumura. Ibi birema ibikoresho bifite imiterere idasanzwe:

• Gukomera: 1.500-2,200 HV (Vickers)
• Kurwanya Ubushyuhe: Ikomeza guca kugeza kuri 900 ° C.
• Kwambara Kurwanya: 50-100X kuramba kurenza HSS

Shanghai Easydrill ikoresha sub-micron carbide amanota (0.5-0.8μm) hamwe na materique ya cobalt igizwe na materique menshi. Iyi mikorere yihariye igera ku buringanire bukomeye hagati yo gukomera kuvunika no kwihanganira kwambara - bifasha ibyuma kwihanganira imbaraga zikabije zagaragaye mubikorwa bigezweho bya CNC.

Ibyiza bya tekiniki Kuvugurura gukata inganda

1. Kuramba ntagereranywa kuramba & Gukora neza
Kwipimisha muri laboratoire byerekana:

• Carbide ibyuma bimara 8-12X kurenza HSS muburyo bwo gukata ibyuma
• Kugabanya ibikoresho byahinduye inshuro byongera gukoresha imashini 30-45%
• Igiciro-cyo kugabanuka kigabanuka kugera kuri 60% nubwo ishoramari ryambere ryambere

2. Ubushobozi bwibikoresho bikabije
Carbide ya karbide ya Easydrill itunganya ibikoresho bidashoboka kubisanzwe bisanzwe:

• Ibyuma bikomeye (HRC 50-65)
• Gukuramo ibintu (CFRP, G10, ceramics)
• Amavuta adafite ferrous arimo silicon> 18%
• Ibyuma bitagira umwanda (304, 316L, amanota ya duplex)

3. Gukata neza

• Komeza kwihanganira ibipimo muri ± 0.05mm
• Ubuso burangirira kuri Ra 0.4μm igerwaho
• Gukora burr ntoya kubikoresho bito (<0.5mm)

Imbonerahamwe yo Kugereranya Imikorere:

Inganda zikoreshwa mu nganda aho Carbide yiganje

Impinduramatwara yo gukora ibyuma

• Imodoka: Gukata ibikoresho bikomye (HRC 58-62), roteri ya feri, imitambiko ya axe
• Ikirere: Icyerekezo cyiza cya turbine (Inconel 718), ibice bigize airframe
• Ingufu: Gutunganya ibice bya peteroli / gazi, amashanyarazi yumuyaga

Gutunganya ibikoresho byihariye

• Gukata ibice: Gukata CFRP idafite amenyo ya geometrike yihariye
• Kibuye / Beto: Ibyuma bya diyama byongerewe imbaraga kubikoresho byubwubatsi
• Inganda zikora ibiribwa: Gutunganya ibyuma bidafite isuku bitanduye

Ubwubatsi Bwiza: Shanghai Easydrill Udushya

Nkumuyobozi wambere ISO 9001 wemewe, Easydrill asunika tekinoroji ya karbide imbere:

1. Ikoranabuhanga ryinyo ryambere

• Gusya kwa Asimmetric: Kugabanya kunyeganyega 40% mugukata urukuta
• Igishushanyo mbonera cyibishushanyo: Kurandura resonance ihuza hejuru ya RPM
• Micro-Grain Carbide (0.4μm): Kubirorerwamo birangirira kubuvuzi

2

• TiAlN (Aluminium Titanium Nitride): ubukana bwa HV 2.800
• DLC (Diamond-Nka Carbone): <0.1 coefficient de frais
• Inzira ya Nanocomposite: Inzitizi nyinshi zumuriro

3. Gukora neza

• Gukoresha CNC gusya hamwe na ± 0.005mm kwihanganira
• Imashini ya elegitoronike yo gusudira kubusa
• Imibiri yipimishije

Guhitamo Ibyiza bya Carbide Icyuma: Ubuyobozi bwa Tekinike

Ibipimo Byingenzi byo Guhitamo

Gukoresha Imyitozo Nziza

1. Igenzura ryihuta: Ntuzigere urenga urwego rwibanze rwa SFM
2. Kugaburira ibiryo: Komeza 0.06-0.12 mm / umutwaro w'amenyo
3. Coolant Strategy: Umuvuduko ukabije wumwuzure ukonje (> 15 bar) kubutare bukomeye
4. Imicungire ya Harmonic: Koresha ibyuma bihinduka hejuru ya 3000 RPM

Ejo hazaza h'ikoranabuhanga rya Carbide

Shanghai Easydrill iyobora udushya hamwe na:

• Sisitemu ya Smart Blade: Ibyuma bifata ibyuma bikurikirana ubushyuhe no kwambara
• Hybrid Substrates: Gradient karbide yubatswe kugirango irwanye ingaruka
• Gukora birambye: Gufunga-loop tungsten recycling
• Igishushanyo cya AI-Optimized Igishushanyo: Algorithm-yakozwe na menyo ya geometrie

Impamvu Carbide Blade itanga ROI ntagereranywa

Mugihe ibiciro byambere biri hejuru ya 3-5X kurenza HSS, karbide itanga:

• Kugabanuka 75% muguhindura ibikoresho
• Kwiyongera 40% mugukoresha imashini
• 62% igiciro cyo hasi-kugabanywa mubyuma bikomeye
• Zeru ikora kubice byuzuye

Inararibonye ya Easydrill
Carbide ya Shanghai Easydrill yabonye ibyuma bihuza ubuhanga bwubudage nubushobozi bwubushinwa. Kuva kumurongo wimukanwa wabonye ibyuma kugeza 800mm bikonje bikonje, ibisubizo byacu bitanga:

Guhindura amenyo ya geometrike kubintu byihariye
✓ Umutungo nano-utwikiriye kubintu bikabije
✓ Igice cya gatatu cyemewe cyerekana imikorere kuri buri cyuma
Support Inkunga ya tekinike hamwe no kugabanya ibipimo byiza

Hindura ibikorwa byawe byo gukata - Menyesha Shanghai Easydrill uyumunsi kugirango usesengure kubuntu hamwe na progaramu yikizamini.